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Spotlight Stories &
Partner Lead Case Studies

Production-grade from first build; minimal post-processing; enables on-demand fulfillment and scaling across product lines; maintains stability in warm environments.

Cable Clip Case Study: Print-in-Place Multi-Material, Zero Assembly

INDUSTRY

Industrial / Appliances

APPLICATION

Cable management clip with rotation + vibration damping

PROBLEM

Traditional manufacturing would require five assembled parts plus tooling and operations for multi-material features.

SOLUTION

Inkbit and IR co-engineered a monolithic print-in-place part with rotating center and integrated bumpers—no assembly.

Met requirements incl >80°C stability, durability, flatness, sealing finish, fine tolerance; endurance testing surpassed 2000 hours without degradation.

Gas Diaphragm Pump Head Case Study: Additive Production Without Tooling Delays

INDUSTRY

Industrial / Medical OEM

APPLICATION

Pump head for compact novel device

PROBLEM

Injection molding was too slow and too costly for low-volume ramp and a complex compact design.

SOLUTION

Inkbit enabled additive production scaling with dense builds and streamlined post-processing.

Turnaround time reduced from weeks to days; improved mechanical and acoustic compatibility for IVUS and repeated flow simulation.

Vascular Phantom Case Study: TEPU 30A for Ultrasound-Compatible Soft Models

INDUSTRY

Medical / Research

APPLICATION

IVUS imaging + flow simulation phantoms

PROBLEM

Traditional printing was too rigid, too small, or ultrasound-incompatible for realistic IVUS studies.

SOLUTION

VCJ + TEPU 30A enabled life-sized, anatomically accurate, ultrasound-compatible soft vascular models from patient data.

One business day turnaround for a 600-part order (special case); typical expedited workflow ~3 days; option to ship in “green” state for speed.

Rapid Prototyping Case Study: High-Resolution Parts + Flexible Lead Times

INDUSTRY

Product Development / Design Services

APPLICATION

High-detail low–mid scale prototyping

PROBLEM

Legacy service bureaus struggled with precision and short lead times at higher part counts.

SOLUTION

Inkbit delivered SLS-style finish with SLA-level resolution and accommodated urgent high-volume prototype runs.

Print time 2.13 hrs; cost/part $18.39; 18 parts/build; 4-sigma tolerance +167/-123 microns; diameter 25 mm.

3D Printed Electrical Connectors: Tight Tolerances + Easy Support Removal

INDUSTRY

Electronics / Interconnect

APPLICATION

Connector housings with internal channels

PROBLEM

Complex internal channels make support removal difficult for many additive manufacturing technologies.

SOLUTION

VCJ produces tight-tolerance connectors with support that is easily removed in a low-labor post-process.

OCT scanner visualizes at hair-width scale and was 100x faster than prior options; launched Vista in 2021; began shipping a year later.

Inkbit VCJ Origins: MIT CSAIL “Printer With a Set of Eyes”

INDUSTRY

Additive Manufacturing Platform

APPLICATION

Vision-controlled multi-material 3D printing

PROBLEM

Traditional 3D printing was reliable for prototypes but not consistent enough for high-quality throughput at production scale.

SOLUTION

Inkbit combines computer vision + ML feedback control (OCT scanning) to self-calibrate and correct prints in real time.

Print time 1.68 hrs; cost/part $55.07; 6 parts/build; 4-sigma tolerance +218/-116 microns; diameter 65 mm.

Split Sprocket Case Study: Accurate Mating Features + Durable Epoxy

INDUSTRY

Industrial Automation

APPLICATION

Precision mating components (low–mid volume)

PROBLEM

Machining is expensive and forces bulkier designs; other AM methods could not meet accuracy and durability at volume.

SOLUTION

VCJ delivers precise mating features and durable epoxy parts with scalable throughput.

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